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Gravity Flow Racks


DR Storage Systems is a supplier of Gravity Flow Racking Systems.

Gravity flow racking, also known as gravity flow shelving or carton flow racking, is a storage system designed to optimize the picking and replenishment processes in warehouses and distribution centers. This system employs inclined shelves or rollers to enable products to flow under the influence of gravity from the back of the rack to the front, where they can be easily accessed by workers. Here are some benefits of using gravity flow racking:

  • Improved Order Picking Efficiency: Gravity flow racking allows for a "first in, first out" (FIFO) product rotation, ensuring that older products are picked before newer ones. This is especially important for perishable or time-sensitive goods. Workers can easily access products at the front of the rack without having to reach or search through the entire rack.
  • Faster Picking Times: With products automatically moving forward as one item is picked, workers spend less time walking or searching for items. This reduces travel time and increases overall order picking speed.
  • Reduced Labor Intensity: Gravity flow racking minimizes the physical effort required to pick items, as workers don't need to repeatedly bend, stretch, or reach into shelves. This can lead to reduced strain and fatigue among employees, potentially lowering the risk of workplace injuries.
  • Space Optimization: Gravity flow racking makes the most of available vertical space by using inclined shelves. This can increase storage capacity compared to traditional shelving systems, making it particularly useful in facilities with limited space.
  • Inventory Visibility: With products automatically flowing forward, it's easier to visually monitor inventory levels. When items are running low, it becomes more apparent and allows for timely replenishment.
  • Reduced Product Damage: Gravity flow racking systems are designed to minimize the handling of products during the picking process. This can lead to fewer instances of product damage or mishandling.
  • Suitable for Various Product Sizes: Gravity flow racking can accommodate a wide range of product sizes, from small items like cartons and boxes to larger items that might be difficult to store on traditional shelves.
  • Enhanced Organization: The structured flow of products promotes organization and reduces the chances of misplaced items. This can improve overall warehouse cleanliness and orderliness.
  • Customizable Configurations: Gravity flow racking systems are adaptable and can be designed to meet the specific needs of a warehouse. They can be configured with varying shelf depths and lane configurations to suit different product dimensions and picking requirements.
  • Reduction in Forklift Usage: Since workers can access products from the front, there's less need for forklifts to navigate through narrow aisles, which can enhance safety and free up aisle space.
  • High Throughput: Gravity flow racking systems are well-suited for high-throughput environments where a large number of items need to be picked and replenished quickly.

Overall, gravity flow racking offers numerous benefits in terms of efficiency, space utilization, and inventory management, making it a popular choice for warehouses and distribution centers looking to optimize their operations.

Our project managers provide seamless integration between each manufacturer involved and the owner, while our certified installation & repair technicians bring over 25 years of experience.

Request a quote today to connect with our team.

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